Modular In-Plant Buildings
Modular In-Plant Buildings
MWS offers a full line up of the most versatile modular offices available. Working with the widest range of interchangeable wall panels, stud options and accessories gives us distinct advantage over our competitors. Stick construction can be slow and messy while modular construction is quick, clean and offers more flexibility in design options. Our sales staff will find a solution engineered for your application and quality manufactured materials at a great value.
With the Quick Ship Program available, roughly 80% of the orders placed can be shipped within 5 days. Engineering and design time may vary.
MWS will provide Installation services for any model Portafab office. Modular office installations can be quick due to the modular design of the wall panel sections and ease of assembly. Modular office installations are much cleaner overall reducing the mess from dry wall or paint/finishing as a part of stick construction build outs.
10 REASONS TO CHOOSE MODULAR OVER CONVENTIONAL CONSTRUCTIONS
| Feature | Advantages | Benefits |
| Pre- Engineered | No need for an engineer or architect | No hidden design costs |
| Ease of Coordination | Ability to supply single source installation through factory-trained distributor network | Buying is simple with local support and assistance |
| Appearance | Attractive integrated systems manufactured to your exact specifications | Consistent high quality in both appearance and design |
| Speedy Installation | Fewer disruptions to plant operations | Maintains plant productivity during building installation |
| No Mess | No need to seal off areas against dust | Eliminates additional labor costs andminimizes plant disruption |
| Low Maintenance | Pre-finished walls require little maintenance beyond occasional surface cleaning | Eliminates costly painting and other maintenance and repairs |
| Durability | Reinforced cavity and tough quality facings decrease chances of damage | Long lasting product will perform for years without deterioration |
| Adaptability | Quickly and easily relocatable, expandable, and reusable | Provides maximum flexibility to meet your company's needs |
| Sound Resistance | Fire & Sound panels provide superior sound deadening | Substantial noise level reduction produces a more productive work environment |
| Accelerated Depreciation | Depreciation is usually over seven years vs. 31-1/2 years for conventional construction | Quicker return on investment |
The Applications are Endless
2-Wall Unit
Utilizes existing corner walls to minimize cost, yet still provide an effective work area.
3-Wall Unit
Attaches to one existing wall to cut expenses; provides all the flexibility you need.
4-Wall Unit
Total flexibility! Design one large work area, or subdivide into separate offices
its up to you.
2-Story Units
Ideally suited for supervisory offices, the second floor has a clear view of adjacent areas with room below for additional work areas.
Mezzanine Unit
Provides maximum use of available floor space because it requires only room for support columns and stairs allows 8 clearance
Components of a Modular In-Plant Building
1. Door
Standard units are available with either 3070 - 20ga. Steel doors or 6070 double door assemblies.
2. Cornice Mold
Sturdy aluminum construction, either anodized or painted; provides handsome finished appearance.
3. Fixed Windows
Standard windows are either 4 or 2 in width and 3tall with 1/4 clear tempered safety glass Sliding
4. Corrugated Steel Dust Cover
Standard for all units is 22 ga. Ribbed steel decking painted & cut to length.
5. 2 x 4 Light Fixture
4-lamp light fixture with acrylic lens. Bulbs not included.
6. Acoustical Lay-In Ceiling
Prepainted metal grid with lay-in acoustical ceiling times made from noncombustible white fissured mineral board.
7. Exhaust Fan
Powerful exhaust fans can be included with any office.
8. Climate Control Unit
Standard units can be ordered with walls prepped with a factory installed cutout for mounted HVAC or AC units (also available).
9. Fire & Sound Panels Panels
are 3 thick and feature an insulating polystyrene core with a 1/2 thick vinyl gypsum surface bonded to each side.
10. Standard Thermal Panels
Wall panels are 3 thick & feature 1/8 thick vinyl hardboard bonded to an insulating polystyrene core.
11. Steel Floor Track
Sturdy steel channels hold wall panels securely in Components of a Modula In-Plant Building Standard windows are either 4 or2 in width and 3 tall with 1/4 clear tempered safety glass. Sliding windows and other sizes are available.
12. Corner Posts
Part of the framing system & included with every office.
13. Duplex Receptacle
Receptacles can be mounted in any wiring stud & are part of the standard electrical package that includes:
• Wall switch
• Circuit breaker box
• Handy boxes & conduit
14. Wiring Studs
Part of all framing systems, studs permit the installation of electrical service vertically & accept standard electrical boxes. Complete modular wiring systems are also available.
15. Brown Vinyl Base
Screw-on type base is easily removable with no exposed screws or fasteners. Included with all offices.
Engineered Drawings & Layouts
Factors to consider when selecting a modular building system:
Versatility
PortaFab modular offices and enclosures can be accessorized to fit virtually every need. In addition to a wide variety of standard features, there are a number of special options available.
• Sound, thermal, and fire insulation• Unique electrical and lighting specifications
• Special aesthetic requirements customized to fit your desired look
• Storage roofs
• Structural mezzanines
Non-Progressive Construction
While many suppliers will claim to offer easy relocation of their systems, PortaFab is one of the only manufacturers to offer a truly non-progressive system. Two piece steel stud sections allow for easy relocation of individual wall panels without disturbing adjacent panels or ceiling tiles while a 3" tall vinyl base screws into the galvanized steel floor track for greater durability, more pleasing aesthetics, and easier installation.
Structural Integrity
The heart of any modular building is its framing system and PortaFab's OmniFlex Plus leads the industry. Its stud sections physically connect back-to-back providing the strongest load bearing system on the market. The unique double layer steel studs provide more strength at a lower cost than single layer studs and the rolled ends reduce tear risks during assembly.
Electrical Functionality
PortaFab's OmniFlex Plus system allows for wiring capabilities on both sides of the stud without affecting the structural integrity of the stud. Removable "snap-in" cover plates allow for easy inspection of raceways. Electrical or communication lines can be added at any time, during or after installation without purchasing additional stud components or cutting into them.
Quality Components
From our 1-3/4" heavy-duty 20 gauge steel doors to our 1/4" tempered safety glass windows, we make sure that all of our components and accessories are designed for the rugged industrial environments in which they will operate.
Appearance
Whether it's our vinyl cove base, 1 piece aluminum cornice molds, or baked on polyester enamel finishes, Porta- Fab realizes that appearance is important. At PortaFab, we take the extra measures to ensure that our buildings not only function well, but also project a positive image to employees, customers, and other visitors.
A Total Value System
Based on one unique steel stud design, with a system of panel options, OmniFlex Plus will solve space problems throughout your plant quickly, economically and with a finished appearance that looks good wherever you install it. Completely compatible with all our other 3 wall systems, it gives you unmatched flexibility in maximizing use of plant space. Vinyl Covered Hardboard Panel Thermal Panel The OmniFlex Plus steel stud is engineered for superior strength and quality construction. The two halves join together securely to provide more strength and structural integrity. Wiring access is available on both sides of the stud.
Stud edge has a rounded return to
simplify installation.
Vinyl-Covered Hardboard Panel 1/8 vinyl-covered hardboard laminated to both sides of 2 3/4 thick kraft honeycomb core is standard (R-3). STC-20.
Thermal Panel
1/8 vinyl-covered hardboard laminated to both sides of 2 3/4 thick expanded polystyrene insulating core (R-13). STC-20.
Cutaway section of corrugated roof deck and acoustical ceiling.
Fire & Sound Panel 1/2 thick vinyl gypsum laminated to both sides of a 2 thick polystyrene insulating core (R-11). STC-31. Class A per ASTM-E84.
Steel-Faced Fire & Sound Panel
24 gauge painted steel laminated to either side of 1/2 thick gypsum board with a 1 15/16 thick polystyrene insulating core. Steel facing is available on one or both sides of the panel (R-11). STC-31. Class A per ASTM-E84.Construction Features
Ceiling suspended from roof deck.
Window-stud panel detail.
Loadbearing roof beam.Removable cover plate for wiring access.
Dust cover support beamsPanel Finishes
| Champagne Standard Finish: | Gray Standard Finish: | White Optional finish for panel Constructions listed: |
Pecan Optional finish for panel Constructions listed: |
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| Vinyl Hardboard Vinyl Gypsum Painted Surfaces FRP |
Vinyl Hardboard Vinyl Gypsum Painted Surfaces |
Vinyl Hardboard Vinyl Gypsum Painted Surfaces |
Vinyl Hardboard Vinyl Gypsum |
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